Hornswaggler’s cutlass – part two

The cutlass took about three hours to run on the MultiCam. Late yesterday I pulled it off the machine and glued up the two halves. This morning I removed the clamps and used the air-powered die grinder to add some serious character to make it look battle worn. While I could have built the file that way it was far faster to do it by hand.

Then we used sculpting epoxy to create the leather wrapping on the handle. A thin layer of sculpting epoxy was applied over the skull and form other details  such as the teeth and the undercuts on the eye sockets. The mounting board was glued up today and tomorrow it will all be ready for paint.

Stay tuned…

Published by

Dan Sawatzky

Dan Sawatzky is best described as a creative force in the sign industry. He and his wife Janis are owners of Sawatzky’s Imagination Corporation – a small family company that specializes in the design and creation of dimensional theme signs and environments. They tackle projects of any size from small signs to entire theme parks. Their work has garnered numerous international awards and Dan’s articles appear frequently in the sign trade publications. Dan and his crew also host Sign Magic and Sculpting Workshops in their studio a number of times each year with attendees coming from around the world. For more information please visit www.imaginationcorporation.com

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